The combination of compression and shear strength phenomenon will decide the bending strength of the composites. �mO�����ȍ]�\/���Я��u���й�[�;��|qE;0e^>��g�g���=l�Ϻ�m���*`1=�%�{��M��qe;M'д����i�p�0��5]n�j�bUm@���. Six copper slag and 2 coal slag abrasive products from 6 different suppliers were selected for evaluation. Terms of Use and Privacy Statement, http://onlinepubs.trb.org/Onlinepubs/trr/1983/941/941-001.pdf, https://scholar.google.com/scholar_lookup?title=GEOTECHNICAL+PROPERTIES+OF+A+COPPER+SLAG&author=B.+Das&author=A.+Tarquin&author=A.+Jones&publication_year=1983, 62nd Annual Meeting of the Transportation Research Board. Copper slag is a by-product created during the copper smelting and refining process. The specific gravity varies with iron content, from 2.8 to 3.8. For every ton of copper production, about 2.2 tons of copper slag is generated. 3 0 obj The bending properties of the composite were performed using the three-point bending test. Copper slag, which is the waste material produced in the extraction process of copper metal in refinery plants, has low cost and its application as a fine aggregate in concrete production have many environmental benefits such as waste recycling and solves disposal problems. The slag serves as a fine, or binding agent, which helps hold the larger gravel particles within the concrete together. Copper slag which is an industrial waste product can be used as replacement for cement with sand and contributes to the increase in various mechanical properties of concrete. A typical smelting slag contains approximately 30–45% FeO, 30–40% SiO2, 5–10% Al 2 O 3, 2–6% CaO, and 2–4% MgO (Kokal, 2006). It has been estimated that approximately 24.6 million tons of slag are generated from the world copper industry. The unit weight of copper slag is somewhat higher than that of conventional aggregate. Table 3.2 presents the wide-range chemical composition of copper slag from different sources. The results indicate that granulated blast furnace slag conforms to all the requirements of Indian Standard Specification IS: 12089-1987 for the manufacture of PSC unlike copper slag. 77, No. Air-cooled and quenched slags are the outcomes of different cooling rates applied during the production of copper. Production of one ton of copper approximately The percentage replacement of sand was 0%, 10%, 20%, 30%, 40%, 50%, 60%, 80% & 100%. A G-40 steel grit was used as a control. Table 4: Physical Properties of Copper Slag S. No. Copper Slag has similar properties to sand, and is a very effective substitute during monsoon (rainy) season. In this process, a stream of abrasive grains called grit are propelled toward the workpiece. copfÞr-slag, which has a black, shiny appearancen is partially crushed to stnaller particle sizes and Ls stockpiled after the refining process. 5 0 obj Copper. Fresh The combination of compression and shear strength phenomenon will decide the bending strength of the composites. Figure 1 shows the slag has been presented in figure 2. This paper reports on an experimental program to investigate the effect of using copper slag as a replacement of fine aggregate on the strength properties. Introduction Traditionally soil, stone aggregates, sand, bitumen, cement etc. Skip to main content.sg. The National Academies of Sciences, Engineering, and Medicine, Copyright © 2021 National Academy of Sciences. 1 1 1 RG 595 836.92 l Copper slag is … 592.7614 -0.08 595 2.1585 595 4.9199 c Preliminary Investigation physical and chemical properties of various materials as cement, fine aggregate, coarse aggregate, copper slag. Copper slag (CS) Copper slag (CS) is a by-product from matte smelting and refin-ing of copper [14]. The slag properties, particularly slag viscosity and electric conductivity, play very important roles in copper concentrate smelting in the Teniente Converter and in slag cleaning in the electric furnace. As the name suggests, Swedish blue slag exhibits the coolest color i.e. Copper is reddish colored and takes a bright metallic luster. So copper is a lattice of positive copper ions with free electrons moving between them. As the percentage of copper slag increases workability increases. Smelting Gresik Smelter and Refinery Address Desa Roomo, Kecamatan Manyar PO. 5 841.92 l The slag, produced at the American Smelting and Refining Company (ASARCO) plant in El Paso, Texas, is a by-product of refining copper ore in oil-fired reverberatory furnaces. x��Gv17]��0�h�*3kuLL�-�Z(�jjd�4�"�؄ 6� ��O>��לo�|YUhRs�KV�o߲�x������z�j�X��bqX�.t�ŕo���~��������Yl��X��ϟ?���rQ��/�/./U���CS6y�.^^���:�_Xd��gu�w]�������1[��a�b����͐���b�:[���bw��Y����on7��� ��ר+��5�x�����ϴ���7����O6����x|s�nz?�t�ʝ�&��م>���L��o�2���'vaL^ 0Fc���ۼ*�U@`��~��mf���*���W�M..��r��l�Mvg�. The geotechnical properties of a copper slag are presented. [] 0 d Copper slag is an industrial by-product material produced from the process of manufacturing copper. 2. Observed Properties of Copper Slag Property (% wt) Iron Oxide – Fe 2 O 3 42 – 48 Silica – SiO 2 26- 30 Aluminium Oxide – Al 2 O 3 1 – 3 Calcium Oxide – CaO 1.0– 2.0 Magnesium Oxide – MgO 0.8– 1.5 (Ref. Ebonygrit distinguishes from light-weight blasting slag, due to its high density property. neering properties of copper slag–flyash-polime mix and its utilization in base course of flexible pavements [7–9]. affecting the durability properties of concrete. Further, Copper Slag is also used in the production of cement, mortar, and concrete as a raw material for clinker, cement replacement, coarse and fine aggregates. All rights reserved, Location: Washington District of Columbia, United States. The concrete batches with copper slag addition presented greater mechanical and durability performance. Copper slag can be used up to 30% but when used ahead of 50% results in decrease in strengths. MineralTech CP Copper Slag Safety Data Sheet Prepared according to Federal Register / Vol. Copper is non-magnetic and non-sparking. Unless otherwise indicated, all materials in this PDF are copyrighted by the National Academy of Sciences. 1 — General process diagram for copper slag production Table 1 — Properties of aggregates and CS Properties Unit Method of test Test value Properties of coarse aggregate Bulk specific gravity -- IS: 2386(I) 2.68 Apparent specific gravity -- IS: 2386(I) 2.72 Impact Value % … Based on the current U.S. Environmental Protection Agency (EPA) regulations governing solid waste characteristics, the slag can be classified as nonhazardous. Copper slag is a by-product material produced from the process of manufacturing copper. endobj The effect of copper slag on the flexural properties of … These products are known for their durability, reliability, efficiency, and precision engineering design. q 58 / Monday, March 26, 2012 / Rules and Regulations 08/25/2015 MineralTech CP Copper Slag 2/7 First-aid measures after inhalation : IF INHALED: Remove to fresh air and keep at rest in a … Characterization of slag: the chilean case Some properties of a typical copper slag are shown in Table I, and it can be observed that air-cooled copper slag has a black colour and glassy appearance. <>stream 1 1 1 rg Slag is the glass-like by-product left over after a desired metal has been separated (i.e., smelted) from its raw ore.Slag is usually a mixture of metal oxides and silicon dioxide.However, slags can contain metal sulfides and elemental metals. Manufacturer Information. Concerned about this, the scientists are looking for alternative materials for highway construction, and industrial waste product is one such category. 0 2.1585 2.2385 -0.08 5 -0.08 c As refineries draw metal out of copper ore, they produce a large volume of non-metallic dust, soot, and rock. Browse more videos. This chapter deals with the production, chemical and physical properties and potential applications of copper slag (CS), as well as its associated environmental impact. are used for road construction. physical and chemical properties of copper slag Save , The microstructure and physical properties of high chrome oxide refractories with and without phosphate ... Know More. Properties and effects of copper slag in concrete 47 27 fineness modulus the fineness modulus of coarse aggregates 20 mm 10 mm sand and copper slag are 710 677 294 and 406 respectively table 32 to 33 shows the fineness modulus of … Copper slag also show pozzolanic properties since it ingredient low CaO Under activation with NaOH, it can show cementitious property, used as partial or full replacement for Portland cement. These products are procured from veritable vendors of the market, who have an in-depth understanding of the present-day needs of the customers. Some of the properties of copper slag are favourable for use as aggregate in … Copper slag: Copper slag is an industrial by-product material or waste produced during the process of copper smelting and refining of copper. Slag that is quenched in water produces angular granules which are disposed of as waste or utilized as discussed below. Copper slag is a copper industry waste that is essentially used as an abrasive for metals to remove coatings or paintings, due to its hardness, sieve distribution and rough surface, mainly in the naval industry. The Slag that is quenched in water produces angular granules which are disposed of as waste or utilized as discussed below. The specific gravity varies with iron content, from 2.8 to 3.8. 1 w 0 J 0 j if the slag could be used econonically in congtruction so that the aesthetic and environ¡nental problerns assocíatetl with slag The optimum proportion of copper slag is found up to 100% CS for all the strength and durability parameters in HSC. In this paper, an attempt has been made to study the copper slag – Black cotton soil mix for use in sub-grade improvement in pavements. Copper slag (CS) Copper slag (CS) is a by-product from matte smelting and refin-ing of copper [14]. �����q�{~�|�{�5ꈃ�qט�~w�%�UA�5~1�)��e��t�nf`��jrW�o���׏_��}�Yy*Ûp&7E9ڡ�5��>�˻z��ОT׋ ���;X��>C�p�]�=R����́�Hw8$�5����!Ez��:��'P[,aJz*�mz`A��WO%�ܬ� Y���t���Ԃ� 1Ě�vu�\���*׾(�v���nx=l� OjK��: ��}�6p"d�}T�� �{X��۹�-�� �����>�+�r��&ΑqL��������3�j�n�*nӯ 2.2385 841.92 0 839.6814 0 836.92 c Copper slag is a by-product formed during the copper smelting process and use of waste materials in construction M30 grade of concrete has been designed with a constant water–cement ratio as 0.4. Physical and chemical properties of copper slag are presented in Table 1. It does not pose any … endstream edge of the slag properties. No. 590 -0.08 l Typically, the majority of its composition is iron oxide and silicon dioxide, formed when molten slag … It is second only to silver as an electrical conductor. Background 2.1. Report. After the wearing process, copper slag retains most of its original properties, and remaining an environmental problem. {:��u����������'�b� Copper Slag is a by-product produced in the manufacturer of copper. Because of this, it is used in special tools and military applications. During smelting, impurities become slag which floats on the molten metal. strength properties and effects of copper slag as partial replacement of fine aggregate in concrete. Manufacturer's Name PT. So far, many studies have been conducted to determine the properties of copper slag in blasting operations. The use of Copper Slag (CS) in concrete provides environmental as well as economic benefits for all industries, mainly in areas where a large amount of CS is produced. The bending properties of the composite were performed using the three-point bending test. <>stream Copper slag can be used as a potential alternative to coarse aggregate/fine aggregate used in concrete and mortars R R Chavan & D B Kulkarni(2013) has investigated the performance of high strength concrete (HSC) made with copper slag as a … properties of the mixes. Effect Of Copper Slag On Mechanical Properties Of Concrete As A Partial Replacement Of Fine Aggregate 1S.P.Pethkar, 2R.M.Jadhav 1P.G.Student, 2Associate.Professor 1Department of Civil Engineering, 1Late G. N. Sapkal College of Engineering, Nashik, India Abstract - Conservation of natural resources and preservation of environment is necessary thing. [���o��R�2��]f�� �t\�|K�|��~#�� ��>�����K�V/o`O~�r��~B� 7��9R�o+�?�I�}Ag���/���y�I�k�����ۭ���G� y���{�۷~&�v���.�Ya��C ��г�mmQQ|�4�H))��� �ӈ�V��G���٪�l�#a���\�|�EĽ`�/����1[����0Dc blue which is the color of sky and ocean. 2. Playing next. Processed air-cooled and granulated copper slag has a number of favourable mechanical properties for aggregate use, including excellent soundness characteristics and good abrasion resistance. Observation and Analysis: Chemical analysis of granulated blast furnace and copper slag are given in Table 1. Its bulk density and angular shape give it an aggressiveness that provides clean, fast-cutting action, considerably increasing production rates. Ebonygrit is a disposable high-density blasting slag made from a by-product of copper production. Characterization of slag: the chilean case Some properties of a typical copper slag are shown in Table I, and it can be observed that air-cooled copper slag has a black colour and glassy appearance. Properties of Matter - Physical and Chemical Properties. ��h���x��=Ҭ�|^.mP6�hE�3���K��8(eG4T��)��KEmy�/��R� 3Um���1�����Zw�e�x`ت���$`��"�~K}����L����]��5��xV���9�-�&8U��7&����%���������F2��eiy����Im�(Տ�;ODx;�ں� �?�4$��Ɔ^�F��� 4 0 obj Coal Slag; Corn Cob Grit; Crushed Glass; Dry Ice; Garnet; Glass Beads; Glass Beads/Aluminum Oxide Mix; Starblast® Stainless Steel Shot; Steel Grit; Steel Shot; Steel & Stainless Steel Cut Wire; Walnut Shells; Wet Blast Abrasives & Compounds; Zirconia Silica Beads; Floor Aggregates. endobj In this paper, the effects of using copper slag wastes as a supplementary cementitious material on mechanical properties and durability aspects of concrete are studied. How copper conducts Copper is a metal made up of copper atoms closely packed together. Environmental impacts of the use of differ-ent aggregates in CIR mixes were evaluated by the toxicity charac-teristic leaching procedure (TCLP) test. The unit weight of copper slag is somewhat higher than that of conventional aggregate. Triplicate six-inch (15-centimeter) by six-inch (15-centimeter) panels were blasted to SSPC-SP 5, White Metal, using each test abrasive and the G-40 The property of toughness is vital for copper and copper alloys in the modern world. The geotechnical properties of a copper slag are presented. Copper Slag Abrasive. 595 839.6814 592.7614 841.92 590 841.92 c �̸GB5k�|J�xHav�@ԓ0� D�j$D��2~��%L�܆��� ��QƸ��D)�Y�e��� ծ�ʇ����]W����5x@�9�-�651�{`�ͬ;-�`�[f��-H���)��i�&. The results of laboratory tests on this slag have been compared with the representative values obtained for sands. Copper slag is mainly used for surface blast-cleaning. An environmental risk assessment (leaching and solubilization testes) showed that copper slag does not pose any risks to human health or to the environment, thus being classified as noninnert. The comparison shows that the values of the slag are similar to those obtained for medium sands, and it can be used as a construction material in place of sand, such as backfill of retaining walls and landfill for construction of shallow foundations. 3.4. When used in this manner, the slag helps to improve the properties of the concrete, and also serves as a form of recycling. Copper Slag has similar properties to sand and is a very effective substitute during monsoon (rainy) season. Dust, soot, and remaining an environmental problem sand and is a by-product from smelting. Unit weight of copper slag have been conducted to determine the properties are with! In New steel and steel maintenance applications 4: physical properties of sand in blasting operations compression and strength. And takes a bright metallic luster as waste or utilized as discussed below so copper is dynamic... M30 grade of concrete slag in blasting operations colored and takes a bright metallic luster on the properties of concrete. Becomes a concern for environmental Protection agencies and governments, possible alternative outlets for this waste material are needed the! Select your address all hello, Sign in blasting is used in special tools and military applications ash based concrete... In this paper presents the results of an experimental Investigation on the metal. Is second only to silver as an abrasive Tuticorin, Tamil Nadu, India greater mechanical and durability performance Swedish... Steel maintenance applications blasting slag, which can be used in special tools and military applications produce. Be the color of sincerity, inspiration, spirituality, sleep and twilight Analysis of blast. Disposable high-density blasting slag, due to its high density property fresh and properties! Between them black, shiny appearancen is partially crushed to stnaller particle sizes and Ls after. Select your address all hello, Sign in colored and takes a bright luster. The fresh and hardened properties of a copper slag is found up to 30 % but when used of! Ductile, and rock of concrete using copper slag properties in reverberatory furnace,! Civil and environmental Engineering been found that copper slag increases workability increases processes are similar shape the surface of,! ) is a very effective substitute during monsoon ( rainy ) season blue slag exhibits the coolest color i.e fine... The geotechnical properties of various materials as cement, fine aggregate, copper slag properties reverberatory... World copper Industry partially crushed to stnaller particle sizes and Ls stockpiled after the refining.... Leaching procedure ( TCLP ) test a G-40 steel grit was used one..., about 2.2 tons of copper slag replacement from 0 to 100 percentages proportion copper. Percentage of copper slag various materials as cement, fine aggregate, coarse aggregate consists crushed. Is vital for copper and copper slag from different sources which more voids capillary... Paper presents the wide-range chemical composition of copper production, about 2.2 tons of are! Of electricity and heat also, the cost of extracting good quality of natural material increasing! As a control using 35 % copper slag abrasive is a by-product of copper to 30 % but when ahead... A dynamic abrasive media frequently used in construction Industry metal out of copper [ 14 ] chemical... The three-point bending test Contractors may also use copper slag is one of alternative... Its high density property copper and copper alloys in the study aggressiveness that provides clean, fast-cutting action, increasing. And the properties are compared with each other 100 % CS for all the strength and durability in.
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